Single-axis custom non-standard special machine

This model is a large-caliber, ultra-large-opening, and ultra-wide-application crimping machine meticulously designed by our company based on extensive, long-term production experience and thorough consideration of quality feedback from a wide range of users. It features strict manufacturing processes and precise craftsmanship. In this model, the mold base boasts a significantly larger speed ratio between its two stages—fast and slow—during the entire 50-millimeter expansion and contraction cycle. This design increases the duration of the slow-speed segment throughout the entire contraction stroke, thereby expanding the effective force-bearing section (i.e., the crimping section) and enabling a broader range of crimping size control. Moreover, the mold base adopts a basin-shaped contact with the front cover, resulting in minimal frictional resistance. This makes it a powerful and highly efficient crimping machine. Throughout the entire manufacturing process, not only digital machining technology has been employed, but also high-quality alloy steel materials combined with a unique heat treatment process, pushing beyond the conventional limits of wear resistance and load-bearing capacity typically achieved with domestically produced alloy steels after heat treatment. Only by meeting these comprehensive conditions and achieving breakthroughs in heat treatment technology can we design and manufacture this first-class series of crimping machines that simultaneously enhance crimping force and ensure extended service life.
　　When operating this model, the following features are also available: (1) The mold base employs a guided sliding structure, which can compensate for the deformation of the support springs caused by fatigue over long-term use, thereby eliminating the defect of uneven spacing between adjacent clamping molds that requires readjustment. (2) The mold base’s linked clamping mechanism performs only radial contraction and expansion movements, with no axial movement at all; this makes it easier to precisely control the clamping position when pressing products. (3) In terms of clamping dimension control, a hybrid displacement-pressure control method is utilized, with imported chips precisely controlling the clamping dimensions to an accuracy of 0.01 mm. The clamping control section is equipped with a selectable manual or automatic mode. (4) The main unit and body adopt a split design, with a lower center height for the locking mechanism, making it particularly suitable for on-site mobile clamping operations—ideal for clamping automotive shock-absorbing airbags. (5) This is a semi-automatic production line, well-suited for large-scale production. (6) A positioning and alignment mechanism ensures even greater product quality assurance.

Smart Crimping Machine Performance Features: 1. Multiple processing modes available: manual, automatic, and custom crimping modes. 2. Three intelligent crimping methods (simultaneous control of size, pressure, and force). 3. Real-time monitoring and uploading of processing data for convenient subsequent management and traceability of tubing quality. 4. Intelligent setting for rebound compensation during crimping. 5. Remote control of the crimping equipment. 6. Smart digital caliper connection for automatic calculation of compensation to account for machining errors. 7. Automatic detection of whether the connector is fully crimped. 8. Intelligent data recognition to prevent incorrect input. 9. No need to manually enter matching crimping parameters. 10. Self-diagnosing device with fault alarms.

All-Chinese human-computer interaction interface:
Lower the operational threshold, reduce operational errors, and get started with simple training.

Cloud Clamping Process Data:
Cloud-based management of die-casting process data, automatically synchronized in real time to all company-operated processing locations.

Visual Quality Monitoring of Displacement/Pressure Curves:
It replaces Finbo’s original ICC4 graphic quality control and Youli IPC pressure curve detection. It can detect differences between pipe fittings from different batches and immediately halt processing while issuing an alert.
The processing compensation system collects in real time the pressure and displacement generated during the pressing machine’s machining process, enabling monitoring and detection of each machining step. It can also immediately correct operations where the machining dimensions fall short, thereby reducing the rate of machining errors.
Processing monitoring is performed every 50 milliseconds, during which the pressure and displacement generated by the crimping process are collected and analyzed. If either the maximum or minimum crimping range is exceeded, the equipment will immediately sound an alarm, alerting the user that there may be a problem with this particular processing operation.

Smart Traceability:
The QR code enables traceability of the compression molding process, processing parameters, production batch numbers, and other relevant information, complying with the standards for intelligent industrial component quality traceability systems. It also provides statistics on batch numbers, output volume, pass rates, completion times, and production efficiency.

Manufacturing Process Management:
Record over-limit alarms for pressure/displacement, machining parameters, crimping process, and production results.

                          
A pair of circular molds Airbag clamping the sample

(One Set of Round Die) (Air Spring Illustration)