BSX-150 Crimping Machine

　　The BSX series is a clamping machine belonging to the plate-type, double-bevel model. The BSX series comprises three different specifications and is an ultra-high-strength, impurity-resistant model suitable for crimping rebar connectors and ultra-high-pressure hose assemblies. The locking mechanism features an eight-petal seat with a double-bevel die holder structure; as the hydraulic cylinder advances and retracts, it drives the stopper to move, which in turn pushes the die holder into motion. During manufacturing, not only digital machining processes were employed, but also high-quality alloy steel materials combined with a unique composite heat-treatment technology, thereby breaking through the dual limits of wear resistance and load-bearing capacity inherent in alloy steel after heat treatment.

　　Its features are as follows: (1) Since the locking mechanism of this model shares the load between the inclined surfaces on both sides of the mold base, it generates a strong clamping force while remaining resistant to wear. Even if there is slight wear on the two inclined surfaces, it will not cause an increase in the taper of the clamped product. Moreover, thanks to the relatively long design of the mold base, this model effectively compensates for the common issue of product taper formation during clamping. (2) The four hydraulic cylinders are designed to be external, making it convenient to replace seals. (3) In terms of clamping dimension control, the device employs the principle of displacement control and uses an imported scale-adjusting dial to precisely set the clamping dimensions. During operation, the scale values indicated by the adjusting dial can be directly matched to the actual clamping dimensions, achieving a resolution accuracy of up to 0.01 mm. Additionally, the electrical control system includes a switch that allows users to select either manual or automatic mode, making operation more convenient and efficient. (4) The main machine body adopts a horizontal design, and the central height of the locking mechanism is better suited for clamping heavy-duty or extra-long products. (5) This model is particularly well-suited for crimping rebar connectors, preventing iron filings and impurities on the rebar from scratching the hydraulic cylinders and causing oil leaks, thus extending the service life of the equipment.

BSX-150 Technical Specification

Maximum Hose ID: 153 mm

Maximum fitting outer diameter (Max. Fitting OD): 210 mm

Theoretical Crimping Force: 900 Ton

Die Opening & Closing: 40mm

Maximum Opening (Opening Without Die): 276 mm

Motor power: 7.5 Kw

Power supply (Voltage): 380V/50Hz - 3Ph

Full Crimp Cycle Time: 17 seconds

Clamping control accuracy: 0.01 mm

Out-of-roundness (unevenness) of the product after crimping: ≤0.15 mm

Overall machine weight: 1100 kg

Mold inner diameter specifications (Die-sets): 144* 150* 156* 162* 168* 174* 180* 186* 192* 198*

External dimensions (length × width × height): 1040 × 600 × 1100 mm

Application range of BSX-150 mold: (Die-chart)