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RFX110 Smart Crimping Machine
Product Details
RFX110 Smart (The composite inclined-plane model) crimping machine is a member of the FX series, featuring a brand-new, unique composite cylinder and composite inclined-plane technology with independent intellectual property rights, and embodying the latest international trends.
R stands for intelligent system, and FX stands for mechanical structure (composite inclined surface). During crimping: 1) The mold remains stationary in the axial (front-to-back) direction but exerts radial (planar) pressure. As a result, after crimping, there’s little likelihood of tapering (commonly known as “big end, small end”). 2) The mold slides along a track without relying on spring support. Consequently, the crimped lines are uniform and won’t become elliptical. 3) The machine has a large opening, making it easy for products to pass through. 4) Mold changes are convenient. 5) It’s easier to precisely position specially crimped products.
Smart Crimping Machine Performance Features: 1. Multiple processing modes available: manual, automatic, and custom crimping modes. 2. Three intelligent crimping methods (simultaneous control of size, pressure, and force). 3. Real-time monitoring and uploading of processing data for convenient subsequent management and traceability of tubing quality. 4. Intelligent setting for rebound compensation during crimping. 5. Remote control of the crimping equipment. 6. Smart digital caliper connection for automatic calculation of compensation to account for machining errors. 7. Automatic detection of whether the connector is fully crimped. 8. Intelligent data recognition to prevent incorrect input. 9. No need to manually enter matching crimping parameters. 10. Self-diagnosing device with fault alarms.
All-Chinese human-computer interaction interface:
Lower the operational threshold, reduce operational errors, and get started with simple training.
Cloud Clamping Process Data:
Cloud-based management of die-casting process data, automatically synchronized in real time to all company-operated processing locations.
Intelligent screening process:
In the human-machine interaction interface, filter the corresponding processing data by product type, brand, and specification via the hose.
Visual Quality Monitoring of Displacement/Pressure Curves:
It replaces Finbo’s original ICC4 graphic quality control and Youli IPC pressure curve detection. It can detect differences between pipe fittings from different batches and immediately halt processing while issuing an alert.
The processing compensation system实时 collects the pressure and displacement generated during the pressing machine’s machining process, enabling continuous monitoring and detection of each machining step. It can also immediately correct operations where the machining dimensions fall short of specifications, thereby reducing the rate of machining errors.
Processing monitoring is performed every 50 milliseconds, during which the pressure and displacement generated by the crimping process are collected and analyzed. If either the maximum or minimum crimping range is exceeded, the equipment will immediately sound an alarm, alerting the user that there may be an issue with this particular processing operation.
Smart Traceability:
The QR code tracks the compression molding process, processing parameters, production batch numbers, and other relevant data, complying with the standards of the smart industrial component quality traceability system. It also collects statistics on batch numbers, output volume, pass rates, completion times, and production efficiency.
Manufacturing Process Management:
Record over-limit alarms for pressure/displacement, machining parameters, crimping process, and production results.
Scan the QR code printed by the label coding machine paired with the scanning and processing system. After scanning it with the device’s barcode scanner, users can proceed directly to processing without needing to re-enter processing parameters.
By scanning the QR code on each assembly product via WeChat or our own tablet, you can access detailed information about the product’s production history, formulation, shelf life, real-time processing parameters, and manufacturer.
This model is a crimping machine meticulously designed with rigorous manufacturing processes and precise craftsmanship, featuring high clamping force, wide opening range, and an extensive application scope. It has been developed based on our company’s long-term, large-scale production experience and extensive feedback from users regarding product quality. This machine not only incorporates composite cylinder technology in its crimping head but also employs a composite inclined-plane mechanism in its locking system. During the 44-millimeter expansion and contraction cycle, the mold base of this model features dual-speed adjustment—fast and slow—allowing for greater control over the crimping dimensions. Moreover, the mold base is designed with a basin-shaped contact surface against the front cover, minimizing frictional resistance. This makes it a powerful and highly efficient crimping machine. Throughout the entire manufacturing process, we have utilized advanced digital machining technologies and selected premium alloy steel materials combined with a unique heat-treatment process, enabling us to push beyond the conventional limits of wear resistance and load-bearing capacity inherent in alloy steels after heat treatment. Only by meeting these comprehensive conditions and achieving breakthroughs in heat-treatment technology can we design and manufacture this first-class series of crimping machines that simultaneously enhance clamping force and ensure exceptional service life.
This model also features the following characteristics: (1) The mold installation adopts a T-slot structure. When crimping special pipe fittings, you can first insert the fitting assembly of the hose to be crimped into the mold and then insert the mold itself for crimping, thus meeting the requirements for crimping ultra-large-sized, specially shaped elbows and non-standard fittings. (2) The mold base operates via a guided sliding mechanism, which effectively compensates for the deformation of the support springs caused by fatigue over long-term use, thereby eliminating the need for frequent readjustment due to uneven spacing between adjacent crimping molds. (3) The linked crimping molds on the mold base perform only a slight axial movement while simultaneously undergoing radial contraction and expansion, enabling quick and effortless control over the crimping position when crimping hose assemblies. (4) Thanks to the adoption of composite cylinder technology, the crimping head, hydraulic system, and electrical control box—the three major systems—can operate independently, making maintenance and replacement convenient. Moreover, after separating these systems, they can easily be returned to the factory for long-term warranty service. (5) The hydraulic system has been redesigned and enhanced with the incorporation of advanced foreign-insert-type check valves and relief valves. Additionally, the oil pump flow rate and motor power have been increased. As a result, the speed of the crimping machine has significantly improved, making it particularly suitable for crimping large batches of ultra-large-sized elbows, specially shaped elbows, and F-shaped elbows used in construction machinery—allowing for high-pressure hose assemblies to be crimped precisely to specified dimensions in a single operation. (6) Mold replacement is facilitated by a mold gun, enabling rapid, one-time replacement of eight molds at once, making mold changes even quicker and more convenient.
(Please contact our company for more detailed information.)
RFX-110 Technical Specification
Maximum Hose ID: 51×4S
Maximum fitting outer diameter (Max. Fitting OD): 73 mm
Theoretical Crimping Force: 490 Ton
Die Opening & Closing: 44mm
Maximum Opening Diameter: 140mm
Motor Power (Motor Size): 4 kW
Power Supply (Electrical Requirement): 380~415V-50Hz / 440~480V-60Hz, 3-phase
Full Crimping Cycle: 10 seconds
Clamping control accuracy: 0.01 mm
Out-of-roundness (unevenness) of the product after crimping: ≤ 0.1 mm
Overall machine weight: 260 kg
Die-set inner diameter specifications: 15, 19, 23, 27, 31, 36, 41, 47, 53, 58, 67 (crimping range: 6–51)
External dimensions (length × width × height): 830 × 550 × 740 mm
RFX110 Mold Application Range (Die Chart)
Mold specifications | Application range (mm) | Mold length (mm) | Mold specifications | Application range (mm) | Mold length (mm) |
15 | 15-19 | 75 | 41 | 41-47 | 75 |
19 | 19-23 | 75 | 47 | 47-53 | 75 |
23 | 23-27 | 75 | 53 | 53-57 | 95 |
27 | 27-31 | 75 | 58 | 58-64 | 95 |
31 | 31-36 | 75 | 67 | 67-73 | 95 |
36 | 36-41 | 75 |
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